VW AHL engine
Engines

VW AHL engine

Technical characteristics of a 1.6-liter gasoline engine VW AHL or Volkswagen Passat B5 1.6 liters, reliability, resource, reviews, problems and fuel consumption.

The 1.6-liter 8-valve VW 1.6 AHL engine was produced in Germany from 1996 to 2000 and was installed on only two models: the Volkswagen Passat B5 and the similar Audi A4 B5. The unit with the AHL index became the first longitudinal engine in the EA113 family.

Серия EA113-1.6: AEH AKL ALZ ANA APF ARM AVU BFQ BGU BSE BSF

Technical characteristics of the VW AHL 1.6 liter engine

A typein-line
Number of cylinders4
Number of valves8
Exact volume1595 cm³
Bore81 mm
Piston stroke77.4 mm
Supply systemdistribution injection
Power100 hp
Torque140 - 145 Nm
Compression ratio10.2
fuel typeAI-92
Ecologist. normEURO 2/3

Description of the AHL 1.6 liter engine device

In 1996, on the Audi A4 and Passat B5 models, a 1.6-liter EA113 series engine appeared, which replaced the similar EA827 engine with a cast-iron cylinder block. By design, this unit has an in-line aluminum cylinder block with cast-iron liners, an aluminum 8-valve head equipped with hydraulic lifters, a timing belt drive. Finally, the intermediate shaft was removed and the distributor was replaced by a two-pin ignition coil.

The AHL engine number is located on the right, at the junction of the internal combustion engine with the gearbox

In 1998, this engine was upgraded and instead of an aluminum intake manifold, it received a plastic one with a geometry change system, and its torque increased by 5 Nm.

AHL internal combustion engine fuel consumption

On the example of a 5 Volkswagen Passat B1998 with a manual transmission:

City11.2 liters
Track6.0 liters
Mixed7.9 liters

What cars were equipped with the VW AHL power unit

Audi
A4 B5(8D)1996 – 2000
  
Volkswagen
Passat B5 (3B)1996 – 2000
  

Reviews on the AHL engine, its pros and cons

Advantages:

  • Simple in design and reliable internal combustion engine
  • Not very fussy about maintenance
  • Huge selection of new and used parts
  • You can find a donor on our secondary

Disadvantages:

  • Maslozhor on a run of over 200 km
  • There are cracks in the block and head
  • Antifreeze oil leaks often
  • Bends the valve with a broken timing belt


VW AHL 1.6 l engine maintenance schedule

Masloservis
Periodicityevery 15 km
The volume of lubricant in the internal combustion engine4.5 liters
Needed for replacementabout 4.0 liters
What kind of oil5W-30, 5W-40 *
* - approval VW 502.00/505.00
Gas distribution mechanism
Timing drive typebelt
Declared resource90 000 km
On practice90 000 km
On break/jumpvalve bends
Thermal clearances of valves
Adjustmentnot required
Adjustment principlehydraulic compensators
Replacement of consumables
The oil filter15 thousand km
Air filter15 thousand km
Fuel filter60 thousand km
Spark plug60 thousand km
Auxiliary belt90 thousand km
Cooling liquid3 years or 60 thousand km

Disadvantages, breakdowns and problems of the AHL engine

Oil consumption

The most famous problem of the power units of this family is oil consumption, which usually appears after 150 - 200 thousand km and only increases with mileage. The reason is standard - this is the wear of the valve stem seals and the occurrence of piston rings.

Floating revolutions

The main culprits for the unstable operation of this engine are clogged nozzles, a faulty gas pump or fuel pressure regulator, a crack in the ignition coil, DMRV glitches, and for versions with an intake geometry change system, the drive may wedge.

Emulsion in a bottle

Oil usually enters the cooling system due to a weak heat exchanger gasket, but there are enough cases of breakdown of the cylinder head gasket and the appearance of cracks in the head from overheating. Also, sometimes the aluminum block cracks in the area of ​​​​the third and fourth cylinders.

Other disadvantages

Grease leaks occur regularly, especially if the crankcase ventilation system is clogged, as well as antifreeze, usually the plastic tee of the cooling system cracks here. The exhaust manifold often bursts, and with a broken timing belt, the valve almost always bends.

The manufacturer declared the resource of the AHL engine at 200 km, but it also serves up to 000 km.

The price of the VW AHL engine new and used

The minimum cost30 000 rubles
Average price on the secondary40 000 rubles
Maximum cost70 000 rubles
Contract engine abroad400 euro
Buy such a new unit

ICE VW AHL 1.6 liters
65 000 rubles
Condition:BOO
Box & Papers:complete engine
Working volume:1.6 liters
Power:100 hp

* We do not sell engines, the price is for reference


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