Opel Z19DT engine
Engines

Opel Z19DT engine

Diesel engines manufactured by General Motors are widely known as high-quality, reliable and durable power units that can travel hundreds of thousands of kilometers without additional repairs and expensive maintenance. The Opel Z19DT model was no exception, which is a conventional turbocharged diesel engine installed on cars of the C and H series, the third generation. By its design, this engine is partially borrowed from FIAT, and the assembly was carried out directly in Germany, at the notorious, ultra-modern plant in the city of Kaiserslautern.

During the period of its production from 2004 to 2008, this four-cylinder diesel engine managed to win the hearts of many motorists and was then forced out of the market by the Opel counterpart with the Z19DTH marking. This is one of the most economical and at the same time reliable power units in its class. As for less powerful analogues, the Z17DT motor and its continuation Z17DTH can be safely attributed to this family.

Opel Z19DT engine
Opel Z19DT engine

Specifications Z19DT

Z19DT
Engine displacement, cc1910
Power, hp120
Torque, N*m (kg*m) at rpm280 (29) to 2750
Fuel usedDiesel fuel
Fuel consumption, l / 100 km5,9-7
engine's typeInline, 4-cylinder
Engine informationturbocharged direct injection
Cylinder diameter, mm82
Number of valves per cylinder02.04.2019
Power, hp (kW) at rpm120 (88) to 3500
120 (88) to 4000
Compression ratio17.05.2019
The piston stroke, mm90.4
CO2 emission in g / km157 – 188

Design features Z19DT

A simple and reliable design allows these power units to easily overcome more than 400 thousand without major repairs.

Power units are designed specifically for long-term operation and are distinguished by the quality of iron and assembly.

The well-known Common Rail fuel equipment system has also undergone changes. The place of the usual Bosch equipment, Denso equipment is now supplied with these engines. It has a higher reliability, although more difficult to repair, due to the lack of a large number of service centers.

The most popular faults Z19DT

It should be noted right away that most of the possible problems that arise during the operation of these internal combustion engines arise due to natural wear and tear or improper operation. This motor is not subject to sharp breakdowns, as they say “Out of the blue”.

Opel Z19DT engine
Z19DT engine on Opel Astra

The most common problems experts call:

  • clogging or burning of the particulate filter. Repair usually consists of cutting out the above and flashing programs;
  • fuel injector wear. The problem is solved by replacing the above and arises from the use of low-quality fuels and oils, as well as the irregular replacement of working fluids;
  • failure of the EGR valve. The slightest ingress of moisture leads to its souring and jamming. Diagnostics and the decision to repair or replace this equipment is made immediately after the diagnostics in a specialized car service;
  • exhaust manifold problems. Due to overheating, the above may be deformed. In addition, often there is a breakdown of the vortex dampers;
  • breakdown of the ignition module. It can be caused by the use of bad engine oil and low-quality spark plugs. Therefore, when replacing, it is necessary to pay attention only to products recommended by the manufacturer;
  • oil leaks at the joints and from under the gaskets and seals. The problem occurs after too high clamping force, after repairs. The problem is fixed by replacing the above.

In general, this unit has become the base for various improvements and upgrades. It was installed on many cars and many motorists do not mind purchasing a contract Z19DT for their own car.

What cars is installed

These motors are widely used on 3rd generation Opel cars, including restyled versions. In particular, these motors have become especially popular on the Astra, Vectra and Zafira models. They give a sufficient level of power, throttle response and responsiveness, while remaining very economical and environmentally friendly.

Opel Z19DT engine
Z19DT engine on Opel Zafira

As improvements that provide an increase in power, most motorists are limited to chip tuning, which can add 20-30 hp. Other improvements are unprofitable from an economic point of view, and in this case it is better to purchase a more powerful analogue from this family of power units. When buying a contract part, do not forget to check the engine number with that indicated in the documents.

It is located at the junction of the block and the checkpoint, should be smooth and clear, without jumping letters and smearing. Otherwise, the checking employee of the state traffic inspectorate will have a reasonable question, and whether the number of this unit has been interrupted and, as a result, the motor will undergo various checks.

Opel Zafira B. Replacing the timing belt on the Z19DT engine.

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