Replacing the clutch Ford Focus 2

Replacing a clutch is a complicated operation, but even if you don't do it yourself, you need to know what it is and how to replace it. The article discusses the causes of a node malfunction and provides step-by-step instructions on how to replace the Ford Focus 2 clutch.

When to change?

The Ford Focus 2 has a dry clutch with a single disc and a diaphragm spring in the center. The control is carried out hydraulically. Thanks to this node, torque is transmitted from the engine to the transmission using a driven and driven disk.

It consists of the following parts:

• slave drive;
• disk drive (basket);
• release bearing;
• hydraulic drive.

Clutch parts for Ford

Between the drive disc and the flywheel is the drive disc, which consists of two plates connected by rivets. The internal diaphragm spring ensures smoother shifting and perfect plate fit. In case of failure, the entire basket is replaced.

On average, the node resource is 150 thousand kilometers, but, as practice shows, this figure largely depends on the driver's driving style. With aggressive driving, frequent gear changes, the unit wears out faster and fails.

The driven disk must be changed for the following reasons:

• the presence of axial runout of more than 1 mm;
• the appearance of scratches and cracks;
• worn gaskets;
• damage and loosening of fasteners (rivets);
• fat

These defects lead to incorrect operation of the node.

Symptoms of a malfunction

You can determine that the clutch needs to be replaced by the following signs:

• sliding to start;
• the appearance of extraneous noise, rattling;
• the clutch is not fully engaged or disengaged;
• the appearance of vibrations;
• when the pedal is released, a dull noise is heard;
• jerks when shifting gears.

In order for the unit to work without problems for a longer period after repair, it is necessary to change not only worn parts, but all its parts. Although such repairs are much more expensive, but in the future, during the operation of the car, there will be a guarantee that the clutch will not suddenly disappear again.

Worn clutch discs

Causes of clutch failure Ford Focus 2

There are several reasons for clutch failure:

1. Defective switch plug. To correct the situation, the plug must be replaced.
2. PS is slowly returning to its place. The cause could be stuck debris or a blocked offset port seal.
3. Main cylinder. In this case, it is necessary to flush the cylinder, change the cylinder seals or replace the spring in the cable drive.
4. If the car twitches when downshifting while the GU is running, the cause may be contamination of the input shaft. The input shaft must be cleaned of dirt and lubricated.
5. A dull noise when the clutch is released indicates poor lubrication or a malfunction of the assembly, if it turns into a rattle, the bearing needs to be changed.

The reason for the wear of the fasteners is driving style. Parts wear out faster if the driver constantly depresses the clutch and rarely releases it, it often breaks and slips.

What is the best way to change?

It is better to change not only expired parts, but also all parts of the assembly in order to ensure the reliability of their operation during subsequent operation.

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Tools

To replace the node yourself, you must prepare the following tools:

• a set of keys and heads;
• supports;
• screwdrivers;
• Jack;
• container for waste oil;
• grease for loosening fasteners;
• new parts.

It is better to buy original spare parts, in this case they will last longer and the risk of acquiring a fake is reduced.

Stages

Having prepared everything you need, you can start repairing.

The replacement procedure consists of the following steps:

1. First of all, you need to disassemble the battery and air filter.
   
   Removing the battery
2. After disassembling the battery, unscrew 4 bolts and remove the battery shelf.
3. Next, remove the bracket that holds the gearbox.
4. Then remove the hydraulic clutch pipe.
5. Having raised the car on a jack, you need to hang the engine.
6. Next, disconnect the cables and drain the used oil from the gearbox.
7. Then you need to remove the lower support of the power unit.
8. The next step is to unscrew the nuts on the ball joints and remove the drive wheels.
   
   Unscrew and knock out the ball
9. Next, you need to remove the fasteners from the gearbox to the engine and disassemble the box.
10. Then you need to unscrew the 6 bolts and remove the clutch basket together with the driven disk, holding the flywheel with a screwdriver so that it does not move.
    
    Remove gearbox discs
11. Now you can replace all the clutch parts.
12. After installing the basket in place, it should be centered on the steering wheel pins.
    
    Motorized disc centering
13. Reassemble in the reverse order.

Therefore, if you do a replacement at home, it costs much less than doing work in a car service.

The service life of a new unit depends on the quality of the installed parts and the driving style of the driver.

clutch cost

The cost of the Ford Focus 2 clutch depends on the installed gearbox:

• for a manual transmission with a gasoline engine - from 5500 rubles, replacing the unit will cost from 4500 rubles;
• for a manual transmission with a diesel engine - from 7 rubles, replacing a node will cost from 000 rubles;
• DSG - from 12 rubles, replacing a node will cost from 000 rubles;

Clutch adaptation in a car service will cost from 2500 rubles.

Video "Removing and installing the clutch on the Ford Focus 2"

This video shows how to remove and replace the clutch.