Audi EA381 engines
Engines

Audi EA381 engines

A series of diesel engines Audi EA381 2.5 TDI was produced from 1978 to 1997 and during this time has gained a large number of models and modifications.

The Audi EA5 family of 381-cylinder diesel engines was produced from 1978 to 1997 and was installed on many concern models with a longitudinal arrangement of the power unit. Similar transverse diesel engines are referred to another line under the symbol EA153.

Contents:

  • Prechamber engines
  • Diesels with direct injection
  • Diesels for minibuses

Pre-chamber diesels EA381

The history of the concern's 5-cylinder diesel engines began in 1978 with the 100 model in the C2 body. It was a typical for that time 2.0-liter atmospheric pre-chamber engine with 70 hp. with cast-iron cylinder block, aluminum 10-valve head, timing belt drive. A little later, a supercharged internal combustion engine of 87 hp appeared. and a 100-horsepower engine with a turbine and an intercooler. Since these power units were created on the basis of gasoline engines of the EA828 family, at first they were assigned to this line and they received their own EA381 index later.

In addition to 2.0-liter engines, this lineup had similar 2.4-liter diesel engines:

2.0 liters (1986 cm³ 76.5 × 86.4 mm)
CNatmospheric70 hp123 NmAudi 100 C2, 100 C3
DEturbo KKK K2487 hp172 NmAudi 100 C2, 100 C3
NCturbo KKK K24100 hp192 NmAudi 100 C3
2.4 liters (2370 cm³ 79.5 × 95.5 mm)
3Datmospheric82 hp164 NmAudi 100 C3
AASatmospheric82 hp164 NmAudi 100 C4

EA381 direct injection diesels

In 1990, a 100-cylinder diesel engine with direct fuel injection appeared on the Audi 5 model. In addition to a different fuel system with a Bosch VP37 injection pump, he didn’t have any serious differences: here is the same cast-iron block, a 10-valve cylinder head with hydraulic compensators and a timing belt drive. Atmospheric versions are not provided, all engines were equipped with a turbocharger and an intercooler.

We know of four diesel engines in this series and all were installed on the 100 or A6 model:

2.5 TDI (2461 cm³ 81 × 95.5 mm)
AATturbo KKK K14115 hp265 NmAudi 100 C4, A6 C4
ABPturbo KKK K14115 hp265 NmAudi 100 C4
1Tturbo KKK K14120 hp265 NmAudi 100 C3
AELturbo KKK K16140 hp290 NmAudi A6 C4

EA381 diesels for minibuses

The Audi A6 in the back of the C5 switched to V6 units and inline fives remained only on VW models. So the R5 diesel engines of the longitudinal arrangement went to the LT2 minibus of the 1997 model year. Structurally, they differed little from the Audi 2.5 TDI power units already described above. Similar transverse diesel engines are usually referred to as the EA153 series.

One naturally aspirated engine and six different turbodiesels were installed on LT2 minibuses:

2.5 SDI (2461 cm³ 81 × 95.5 mm)
AGXatmospheric75 hp160 Nm1996 – 2001
2.5 TDI (2461 cm³ 81 × 95.5 mm)
BBEBorgWarner K1483 hp200 nm2001 – 2006
APABorgWarner K1490 hp220 nm1999 – 2003
BBFBorgWarner K1495 hp240 nm2001 – 2006
HDABorgWarner K14102 hp250 nm1996 – 1999
ANGELGarrett GT2052V109 hp280 nm1999 – 2006
AVRGarrett GT2052V109 hp280 Nm2003 – 2006

In 2006, an updated version of the EA381 diesel units appeared in Crafter minibuses, which was distinguished by a modern Common Rail fuel system from Bosch with piezo injectors. And the rest here is the same 5-cylinder cast-iron block, an aluminum 10-valve head equipped with hydraulic lifters, a timing belt drive and a variable geometry turbine.

In total, 4 different motors were installed on the Crafter, plus each of them had a Euro 5 modification:

2.5 TDI (2461 cm³ 81 × 95.5 mm)
BJJNOT TD04L88 hp220 nm2006 – 2010
FATTENINGNOT TD04L88 hp220 nm2010 – 2012
BJKNOT TD04L109 hp280 nm2006 – 2010
CEBBNOT TD04L109 hp280 nm2010 – 2012
BjlNOT TD04L136 hp300 nm2006 – 2010
ECSCNOT TD04L136 hp300 nm2010 – 2012
BJMNOT TD04L163 hp350 nm2006 – 2010
CECBNOT TD04L163 hp350 nm2010 – 2012

Also, the Touareg 2.5 TDI engine is often referred to this series, but it is described in the article about EA153.


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